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Occupational safety

Occupational and environmental protection

Carcinogenic chromium(VI) compounds (chromates) at the workplace endanger the smooth operation of any company.

Occupational safety

The duties under EU law

The manufacturers of CHP engines in particular warn their customers about the release of calcium chromate (CaCrO4) during maintenance and overhaul work on power-generating plants. Contact us if you do not have these warning notices; we will be happy to provide them.

These warnings are not issued without reason: even the handling of removable insulation elements involves a risk of exposure or of absorbing the substances through the skin. Air turbulence also occurs during normal operation; yellowish dusts, which are often calcium chromate, can be found throughout the engine area.

The Chromate Experts are your first point of contact for this problem, because the classification as H350 (may cause cancer, carcinogenic 1B) together with H410 (very toxic to aquatic life with long-lasting effects) turns every engine compartment fitted with calcium-containing insulation into a workplace that is hazardous to health. Directive 2004/37/EC then requires, among other things:

  • the determination of the nature, degree and duration of exposure, taking into account all routes of exposure including the skin (Article 3(2) and (3))
  • the replacement of the carcinogen, in so far as technically possible (Article 4(1))
  • a closed system, or else the reduction of exposure to as low a level as is technically possible (Article 5(2) and (3))
  • the safe collection, storage and removal of waste in hermetically sealable, clearly labelled containers (Article 5(5)(m))
  • a list of exposed workers, kept for at least 40 years after the end of exposure (Articles 12(c) and 15(1))

Source: The Overlooked Ingredient, expert analysis V1.11, section 36

Chromate expert inspecting a CHP engine

United Kingdom

Since 1 January 2021 the United Kingdom is no longer bound by Directive 2004/37/EC. The Control of Substances Hazardous to Health Regulations 2002 (COSHH) continue to apply. Regulation 2(1) covers every substance that meets the criteria for classification as a carcinogen of category 1A or 1B, whether or not it is classified; a chromate formed in situ is therefore covered.

Regulation 6(1) prohibits work that can expose employees before a suitable and sufficient assessment has been carried out and the steps it requires have been implemented. Regulation 6(2)(e) names maintenance with the potential for a high level of exposure expressly. Regulation 7 requires exposure to be prevented, with replacement first, or else adequately controlled. Only employers with five or more employees must record the significant findings (Regulation 6(4)).

Source: The Overlooked Ingredient, expert analysis V1.11, section 38

For operators in Germany

Operator Check 561

The amended German TRGS 561 (in force since 4 May 2026) marks a turning point for the assessment of compliant work on “thermally insulated industrial components”. With the modular Operator Check 561 we guide operators in Germany through this process, from the risk assessment (TRGS 400) via TRGS 401 (skin contact) and TRGS 402 (inhalation exposure) to the operational changes required by TRGS 500.

1Chrom(VI) QuickScreen 561Entry
2Chrom(VI) SiteCheck 561Site inspection
3Chrom(VI) EvidenceCheck 561Evidence
4Chrom(VI) OperatorDossier 561Decision file for management, HSE, engineering and contractor management

Contact

Occupational safety in the network

Stephan Effinowicz, chromate expert and occupational safety specialist

Stephan Effinowicz

Occupational safety specialist (SiFa)

  • B.Sc. Security & Safety Engineer
  • Occupational safety specialist
  • Environmental management officer

Mr Effinowicz is the first point of contact as a chromate expert. As an occupational safety specialist and environmental management officer he advises on all questions and legal requirements when working with carcinogenic substances.

chromatexperten-effinowicz.de
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Risk assessment

The basis for a safe workplace

The risk assessment is a management tool and planning basis for the organisation and the work processes. Suitable measures can prevent disruptions in operations, accidents and other harm to health, and reduce staff downtime.

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Substitution assessment

Replacing what is hazardous with what is less hazardous

Under Article 4(1) of Directive 2004/37/EC the employer must reduce the use of a carcinogen, in particular by replacing it, in so far as is technically possible, by substances, mixtures or processes which are not or are less dangerous. For carcinogens it must always be examined whether exposure can be minimised or, ideally, ruled out completely.